Contents
1 SUPPLIER INFORMATION
1.1 Introduction
1.2 Warranty
1.3 Safety
1.4 Responsibility for Safety
1.5 About this Manual
1.6 Misuse of Equipment
1.8 Safety Labels
1.9 Material Safety Data
2 PRODUCT DESCRIPTION
2.1 General
2.2 Capacity Control
2.3 Compressor
2.4 Compressor Lubrication System
2.6 Graphic Control Centre (OptiView)
2.7 Heat Exchangers
2.8 Refrigerant Flow Control
2.9 Options and Accessories
2.10 Nomenclature
2.11 Range of Models
3 TRANSPORTATION, RIGGING AND STORAGE
3.1 General
3.2 Shipment
3.3 Inspection, Damage and Shortage
3.4 Rigging.
4 INSTALLATION
4.1 Location
4.2 Motors
4.3 Foundation
4.4 Clearances
4.5 Rigging Unit to Final Location
4.6 Locating and Installing Isolator Pads
4.7 Installing Optional Spring Isolators
4.8 Piping Connections
4.9 Evaporator and Condenser Water Piping
4.9.1 Chilled Water Circuit
4.9.2 Condenser Water Circuit
4.10 Stop Valves
4.11 Flow Switches
4.12 Drain and Vent Valves
4.13 Checking Piping Circuits and Venting Air
4.14 Refrigerant Relief Piping
4.15 Unit Piping
4.16 Control Panel Positioning
4.17 Control Wiring
4.18 Power Wiring
4.19 Units with Solid State Starter or Variable Speed Drive
4.20 Thermal Insulation
4.21 Installation Check
5 COMMISSIONING
5.1 Preparation
5.2 First Time Start-up
6 OPERATION
6.1 Oil Heater Operation
6.2 Checking the Oil Level in the Oil Reservoir
6.3 Start-up Procedure
6.4 Chiller Operation
6.5 Operating Log Sheet
6.7 Stopping the System
6.8 Prolonged Shutdown
6.9 Start-up after Prolonged Shutdown
7 MAINTENANCE
7.1 Inspections
7.2 Oil Return System
7.3 Oil Charge
7.4 Refrigerant Charge
7.5 Condenser and Evaporator
7.6 Compressor
7.7 Compressor Motor
7.8 Electrical Controls
7.9 Testing Motor Winding Insulation
8 TROUBLSHOOTING
9 TECHNICAL DATA
9.1 Dimensions
9.2 Dimensions Evaporator Compact Water Boxes
9.3 Nozzle Arrangements Evaporator Compact Water Boxes
9.4 Dimensions Condenser Compact Water Boxes
9.5 Nozzle Arrangements Condenser Compact Water Boxes
9.6 Dimensions Evaporator Marine Water Boxes
9.8 Nozzle Arrangements Evaporator Marine Water Boxes
9.8 Dimensions Condenser Marine Water Boxes
9.8 Nozzle Arrangements Condenser Marine Water Boxes
9.9 Unit Weights
9.10 Process and Instrumentation Diagram
10 SPARE PARTS
11 DE-COMMISSIONING, DISMANTLING AND DISPOSAL
11.1 General
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