Thursday, December 27, 2012

Trane Rotary Screw Air Cooled Chiller 100 Ton

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Trane Rotary Screw Air Cooled Chiller 100 Ton.
• Model RTAA 1004XF01A1COKBDFN
• S/N U96D33776.
• (2) Trane Compressors, Model CHHN050, 84 amp draw, 460 volt each.
• (10) Fans, 2-1/2 hp, 1.5 amp draw, 460 volt.
• Overall Dimensions 87 in. H x 207 in. L x 90 in. W.

Table of Contents
Features and Benefits
Model Number Description
General Data
Selection Procedure
Application Considerations
Performance Adjustment Factors
Performance Data
Electrical Data
Jobsite Connections
Controls
Dimensional Data
Weights
Options
Typical Wiring Diagrams
Features Summary
Mechanical Specifications
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RTHC Helical Rotary Chillers 1000 to 1400 kW

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Table of Contents
General Information
Literature Change History
Unit Identification - Nameplates
Unit Inspection
Inspection Checklist
Loose Parts Inventory
Unit Description
Model Number Coding System
Installation Overview
Installation - Mechanical
Storage
Location Requirements
Access Restrictions
Moving and Rigging
Lifting Procedure
Isolation Pads
Shipping items
Unit Leveling
Water Piping
Water Pressure Drop Data
Water Regulating Valve
Water Regulating Valve Adjustment
Water Treatment
Water Pressure Gauges and Thermometers
Water Pressure Relief Valves
Flow Sensing Devices
Refrigerant Pressure Relief Valve Venting
Thermal Insulation
Installation - Electrical
General Recommendations
Power Supply Wiring
Compressor Motor Phase Sequencing
Module and control panel connectors
Interconnecting wiring (Field Wiring Required)
Operating Principles - Mechanical
General
Refrigeration (Cooling) Cycle
Compressor Description
Oil Management System
Oil Filter
Oil Cooler
Operator Interface - Controls
UCP2 Microprocessor Control System
Chiller Module A11
Stepper Module A13
Starter Module A14
Options Module A15
COMM 3 or COMM 4 (Tracer Interface) A19
Printer Interface Module A17
Clear Language Display (CLD) A53
Key Functions
Communications and Settings Storage
Custom Report Group - Programming
Chiller Report
Refrigerant Report
Compressor Report
Operator Settings
Service Settings
Service Tests
Diagnostics
Unit Start-up
Daily Unit Start-Up
Seasonal Unit Start-Up Procedure
Unit Shutdown
Daily Unit Shutdown
Seasonal Unit Shutdown
Periodic Maintenance
Overview
Weekly Maintenance and Checks
Monthly Maintenance and Checks
Annual Maintenance
Scheduling Other Maintenance
Check Sheets
Contractor confirmation check sheet
Start-up test log
RTHC Operating log
RTHC UCP2 log
Maintenance Procedures
Cleaning the Condenser
Cleaning the Evaporator
Compressor Oil
Oil Sump Level Check
Removing Compressor Oil
Oil Charging Procedure
Replacing the Oil Filter
Refrigerant Charging
Freeze Protection
Diagnostics
Unit Wiring
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Tuesday, December 25, 2012

CENTRIFUGAL LIQUID CHILLER STYLE G

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Contents
1 SUPPLIER INFORMATION
1.1 Introduction
1.2 Warranty
1.3 Safety
1.4 Responsibility for Safety
1.5 About this Manual
1.6 Misuse of Equipment
1.8 Safety Labels
1.9 Material Safety Data

2 PRODUCT DESCRIPTION
2.1 General
2.2 Capacity Control
2.3 Compressor
2.4 Compressor Lubrication System
2.6 Graphic Control Centre (OptiView)
2.7 Heat Exchangers
2.8 Refrigerant Flow Control
2.9 Options and Accessories
2.10 Nomenclature
2.11 Range of Models

3 TRANSPORTATION, RIGGING AND STORAGE
3.1 General
3.2 Shipment
3.3 Inspection, Damage and Shortage
3.4 Rigging.

4 INSTALLATION
4.1 Location
4.2 Motors
4.3 Foundation
4.4 Clearances
4.5 Rigging Unit to Final Location
4.6 Locating and Installing Isolator Pads
4.7 Installing Optional Spring Isolators
4.8 Piping Connections
4.9 Evaporator and Condenser Water Piping
4.9.1 Chilled Water Circuit
4.9.2 Condenser Water Circuit
4.10 Stop Valves
4.11 Flow Switches
4.12 Drain and Vent Valves
4.13 Checking Piping Circuits and Venting Air
4.14 Refrigerant Relief Piping
4.15 Unit Piping
4.16 Control Panel Positioning
4.17 Control Wiring
4.18 Power Wiring
4.19 Units with Solid State Starter or Variable Speed Drive
4.20 Thermal Insulation
4.21 Installation Check

5 COMMISSIONING
5.1 Preparation
5.2 First Time Start-up

6 OPERATION
6.1 Oil Heater Operation
6.2 Checking the Oil Level in the Oil Reservoir
6.3 Start-up Procedure
6.4 Chiller Operation
6.5 Operating Log Sheet
6.7 Stopping the System
6.8 Prolonged Shutdown
6.9 Start-up after Prolonged Shutdown

7 MAINTENANCE
7.1 Inspections
7.2 Oil Return System
7.3 Oil Charge
7.4 Refrigerant Charge
7.5 Condenser and Evaporator
7.6 Compressor
7.7 Compressor Motor
7.8 Electrical Controls
7.9 Testing Motor Winding Insulation

8 TROUBLSHOOTING

9 TECHNICAL DATA
9.1 Dimensions
9.2 Dimensions Evaporator Compact Water Boxes
9.3 Nozzle Arrangements Evaporator Compact Water Boxes
9.4 Dimensions Condenser Compact Water Boxes
9.5 Nozzle Arrangements Condenser Compact Water Boxes
9.6 Dimensions Evaporator Marine Water Boxes
9.8 Nozzle Arrangements Evaporator Marine Water Boxes
9.8 Dimensions Condenser Marine Water Boxes
9.8 Nozzle Arrangements Condenser Marine Water Boxes
9.9 Unit Weights
9.10 Process and Instrumentation Diagram

10 SPARE PARTS

11 DE-COMMISSIONING, DISMANTLING AND DISPOSAL
11.1 General

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