Wednesday, July 4, 2012

AUX SERVICE MANUAL Modular Chiller (R22 50HZ)


Table of Contents
1. Overview
1.1 Naming rule
1.2 Technical data
1.3 System principle drawing
1.3.1 Systematic schematic diagrams for smart series
1.4 Outline Dimension
1.5 Electric Philosophy Disgram
2. Design guide for Air-Cooling Cold (Hot) Water Module-Model Unit
2.1 Determination of design parameter
2.1.1 Outdoor design parameter
2.1.2 Indoor Design Parameter
2.2 Principle of Loading Calculation and Selection
2.2.1 Determine indoor air conditioner area
2.2.2 Determine cold load index for unit area
2.2.3 Determination of cofficient of simultaneous use
2.2.4 Determination and air conditioner and main model selective
2.2.5 Selective ancillary electric heater
2.3 Design principle of water system
2.3.1 As balanceble as possible for hydraulic force
2.3.2 Avoid large flow rate but small difference in temperature
2.3.3 Expansion supplement water and drainage and exhaust in water system
2.3.4 Water treatment and filtering in water system
2.4 Heat stability of water system
2.4.1 Heat stability of water system
2.4.2 Calculation of system water capacity
2.4.3 Thermal stability requirement of system
2.4.4 Minimum capacity of requirement of system
2.5 Installation manner of water system
2.5.1 Closed type cold and hot water system
2.5.2 Cold and hot water system of open expansion watertank
2.6 Water conduit design
2.6.1 Basic requirement of water conduit design
2.6.2 Design the circulation conduit system subject to building structure
2.7 Design and select and configuration of the pipe, pipe material and pipe caliber
2.7.1 Pipe design
2.7.2 Select and seal connection for pipe material
2.7.3 Determination of caliber
2.8 Design and installation of expansion water tank
2.8.1 Type selective and design of expansion water tank
2.8.2 Installation of expansion water tank
2.9 Design of condesating water discharge system
2.9.1 Condesating water discharge system
2.9.2 Determination of pipe material and pipe caliber for condesating water
2.9.3 Arrangement of condesating water pipe
2.9.4 Concentration drainage tubing and connection
2.9.5 Bracket pitch of condesating water pipe
2.10 Constitution of construction program
3. Installation Manual for Air-Cooled Cold (Hot) Water Unit of Mudular Type
3.1 Installation of main unit
3.1.1 Preparation before installation
3.1.2 Location selection requirement
3.1.3 Lifting and hailing of the unit
3.1.4 Requirements and points for attention while unit installation
3.2 Installation of the circulation conduit
3.3 Electric standard requirement
3.3.1 Electric standard requirement:
3.3.2 Electric correlative standard requirement
3.3.3 Standard requirement of switch electric appliance
3.3.4 Standard requirement of line distribution
3.3.5 Standard requirement for wiring
3.3.6 Earthing requirement
3.3.7 Control layout
3.3.8 Selection of the conduit
3.3.9 Conduit requirement
3.3.10 Fixing spacing of conduit (see the table as followed)
3.3.11 Minimum spacing between electric line and other pipes (see the table as followed)
3.4 Hydraulic test and heat preservation of pipe
3.4.1 Hydraulic test
3.4.2 Heat insulation of pipe
3.5 Injection and commissioning of cold medium water
3.5.1 System cleanout and injection of cold medium water
3.5.2 Inspection before commmissioning
3.5.3 Commissioning
3.5.4 Examination of protection and temperature control
3.5.5 Unit operation condition
3.5.6 Unit normal operation
3.6 Project acceptance and maintenance
3.6.1 Project acceptance
3.6.2 Maintenance
4.Instruction of controller for module-type air cool cold (hot) water unit
4.1 Instruction of bi-system controller for module-type unit
4.1.1 System description
4.1.2 Parameter set
4.1.3 Parameters for system operation temperature
4.1.4 Parameters of system operation time
4.1.5 Protection temperature parameters
4.1.6 Time protection parameters
4.1.7 Frost parameter
4.1.8 Failure protection under cold generation work
4.1.9 Failure protection under heat generation condition
4.1.10 Unfreezing operation
4.1.11 System failure protection and code
4.2 Instruction of quadri-system controller for module-type unit
4.2.1 System description
4.2.2 Parameter set
4.2.3 Failure protection under cold generation
4.2.4 Failure protection under heat generation
4.2.5 Unfreezing operation
4.2.6 System failure protection and code
4.3 Instruction of expansion module controller for electronic expansion valve
4.3.1 Interface description of electronic expansion controller
4.3.2 Parameter set
4.3.3 Frost unfreezing
4.3.4 Orientation
4.3.5 Malfunction
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